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Jiangsu Chuangwei CNC Machine Tool Co., Ltd. HOME / PRODUCTS / EDM Die Sinking Machine

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EDM Die Sinking Machine Manufacturer

An EDM Die Sinking Machine, also known as a sinker EDM or cavity type EDM, is a specialized machine used for precision manufacturing in industries such as aerospace, automotive, and mold-making. This machine operates on the principle of electrical discharge machining (EDM), where material is removed from a workpiece by means of electrical discharges (sparks) between an electrode (tool) and the workpiece, both submerged in a dielectric fluid.

The process begins with an electrode made of graphite or copper, shaped to the negative form of the desired cavity. The workpiece, typically made of hardened steel or other conductive materials, is placed opposite the electrode in the machine's work tank. When a voltage is applied, electrical discharges occur between the electrode and the workpiece, generating intense heat that melts and vaporizes tiny sections of the workpiece. The dielectric fluid, often deionized water or oil, acts as an insulator and coolant, flushing away debris and cooling the workpiece.

EDM Die Sinking Machines are renowned for their ability to produce intricate and complex shapes with high precision and excellent surface finishes. They can create deep, narrow cavities and sharp internal corners that are difficult or impossible to achieve with traditional machining methods. This makes them indispensable in manufacturing processes requiring high accuracy and detail.

ABOUT US
Jiangsu Chuangwei CNC Machine Tool Co., Ltd.
Jiangsu Chuangwei CNC Machine Tool Co., Ltd.

Reliable & steady China EDM Die Sinking Machine Manufacturer and EDM Die Sinking Machines Factory, company was established in 2004, specializing in product development and design, product manufacturing, and quality control. We have machining centers, large precision grinding machines, large guideway grinding machines, and other precision machining equipment, with testing means and quality management systems.


The company has passed GB/T9001-2016/ISO9001:2015 quality system certification and has the right to operate in foreign trade. We have won the honors of AAA grade credit enterprise, 3A grade enterprise of contract and trustworthy enterprise, certificate of machine tool industry base, top ten honest units of Jiangsu CNC machine tool industry, top ten honest units of CNC machine tool industry operation, and so on.


The company's products mainly include DK7720-DK77160 series, linear cutting, 12, 30, 60, and 90 taper cutting, more than 20 varieties of EDM CNC wire cutting machine tools, EDM forming machine tools, EDM high-speed piercing machine, CNC milling machine.


At present, the company's CNC machine tools are widely used in the automotive industry, national defense and military industry, aerospace, rail transit, and other industry manufacturing areas. We also produce and export EDM Die Sinking Machines for global market.

Certificate Of Honor
  • Quality management system certificate
  • Quality, Service and Reputation 5A Advanced Unit
  • Honor certificate
  • One of the top ten trustworthy companies in the national CNC machine tool industry
  • Certificate of Honor for Jiangsu CNC Machine Tool Industry Top Ten Outstanding Integrity Units
NEWS
EDM Die Sinking Machine Industry knowledge

Jiangsu Chuangwei provides training programs for EDM Die Sinking machine operators

Jiangsu Chuangwei CNC Machine Tool Co., Ltd. offers comprehensive training programs specifically designed for operators of their EDM Die Sinking machines. These programs are aimed at equipping operators with the necessary skills and knowledge to efficiently and safely use the equipment. Here are the key aspects and details of the training programs provided:
Initial Operator Training:Duration: Typically ranges from a few days to a couple of weeks, depending on the complexity of the machine and the operator's prior experience.Content: Covers fundamental aspects of EDM Die Sinking machine operation, including setup, basic programming, and maintenance procedures.
Advanced Operator Training:Duration: Varies based on the specific needs and proficiency level of the operators.Content: Focuses on advanced programming techniques, optimization of machining processes, troubleshooting, and complex maintenance tasks.
Key Components of the Training
Machine Setup and Calibration:Training on proper machine setup, alignment, and calibration to ensure precision and accuracy in operations.Instruction on configuring the machine for different types of materials and machining tasks.
Programming and Operation:Detailed guidance on CNC programming for EDM Die Sinking machines, including the use of CAD/CAM software.Hands-on training with real-world machining scenarios to build operator confidence and proficiency.
Maintenance and Troubleshooting:Training on regular maintenance procedures to keep the machine in optimal working condition.
Troubleshooting techniques for common issues that may arise during operation.Safety Protocols:Comprehensive instruction on safety measures to protect operators from potential hazards associated with EDM machining.Training on the use of safety equipment and adherence to industry safety standards.Quality Control:Techniques for monitoring and ensuring the quality of machined parts.Training on the use of measurement and inspection tools to verify part accuracy and finish.
Additional Support
On-Site Training:Availability of on-site training programs where instructors visit the customer's facility to provide hands-on training with the actual machines in use.Tailored training sessions to address specific needs and challenges faced by the customer.
Remote Training:Provision of remote training sessions using online platforms for customers who cannot accommodate on-site training.
Access to online resources, tutorials, and video demonstrations.Continuous Learning:Opportunities for ongoing training and development to keep operators updated with the latest advancements and best practices in EDM Die Sinking machining.
Regular workshops, seminars, and refresher courses.
Certification
Certification Programs:Issuance of certificates upon successful completion of training programs, validating the operator’s proficiency and knowledge.Advanced certification programs for operators who demonstrate exceptional skills and knowledge.
Customer Feedback and Improvement
Feedback Mechanism:Collection of feedback from participants to continuously improve and tailor the training programs.Incorporation of customer suggestions and experiences into training content.
Support Services
Technical Support:Access to technical support teams for assistance with machine operation, maintenance, and troubleshooting.
Availability of support through phone, email, and on-site visits if necessary.
Benefits of Training Programs
Enhanced Operator Skills: Improved proficiency in machine operation, leading to higher productivity and reduced downtime.Improved Safety: Better understanding and implementation of safety protocols to protect operators and equipment.Increased Machine Longevity: Proper maintenance practices taught during training contribute to longer machine life and reliability.Higher Quality Output: Enhanced skills in programming and operation result in higher precision and better quality of machined parts.
By participating in Jiangsu Chuangwei's training programs for EDM Die Sinking machines, operators can gain the necessary skills and knowledge to maximize the performance and efficiency of the equipment, ensuring optimal utilization and contributing to the overall success of their manufacturing operations.

EDM Die Sinking machine takes steps to optimize material usage and reduce waste

To optimize material use and reduce waste, EDM Die Sinking machines can incorporate a variety of measures and technologies. Here’s how they typically address these concerns:
Measures to Optimize Material Use and Reduce Waste
Precision Control Systems:Advanced CNC Controls: Use high-precision CNC systems that ensure exact control over cutting parameters and tool paths, minimizing excess material removal.Real-Time Adjustments: Implement feedback systems that adjust cutting conditions in real-time based on material characteristics and tool wear.Optimized Tool Paths:CAD/CAM Software: Employ CAD/CAM software to design efficient tool paths that maximize material utilization and minimize waste.Simulation and Optimization: Use simulation tools to predict and optimize cutting paths before actual machining, reducing material waste.
Electrode Efficiency:High-Quality Electrodes: Utilize durable, high-quality electrodes that last longer and maintain performance, reducing the frequency of electrode replacements.
Electrode Management: Implement systems for efficient electrode management and replacement, and recycle used electrodes when possible.Material Handling:Automated Handling: Use automated systems for loading and unloading materials to reduce handling errors and waste.Material Quality Control: Ensure rigorous quality control to use only materials that meet specifications, minimizing defects and waste.Cutting Conditions Optimization:Parameter Tuning: Adjust cutting parameters such as voltage, speed, and feed rate to achieve optimal cutting conditions and reduce material loss.
Adaptive Machining: Incorporate adaptive machining technologies that modify cutting parameters based on real-time feedback to minimize waste.Waste Reduction Techniques:Minimize Scrap Generation: Design parts and machining processes to reduce scrap and offcuts. Use nesting techniques to efficiently use material.Part Consolidation: Combine multiple parts into a single workpiece when feasible to reduce material waste from separate setups.Dielectric Fluid Management:Filtration Systems: Install filtration systems to recycle and clean dielectric fluid, reducing waste and ensuring consistent performance.Eco-Friendly Fluids: Use biodegradable or low-impact dielectric fluids to minimize environmental impact.
Regular Maintenance and Calibration:Preventive Maintenance: Conduct regular maintenance to keep the machine in optimal condition and prevent issues that could lead to waste.Calibration: Perform routine calibration to ensure precision and reduce errors that could result in material wastage.
Examples of Measures in Practice
Advanced CNC Control Systems:For instance, some machines use high-precision linear encoders and closed-loop control systems to ensure accurate positioning and cutting, which minimizes material wastage.Optimized Tool Path Software:Software such as Mastercam or GibbsCAM can optimize tool paths to reduce the amount of material removed during the machining process, ensuring efficient use of the workpiece.Efficient Electrode Management:Companies might use electrode wear monitoring systems to track the performance and remaining life of electrodes, ensuring timely replacement and reducing waste.Automated Material Handling:Automated loaders and unloaders can be used to minimize manual handling, reducing the risk of material damage and waste.Dielectric Fluid Recycling:Machines equipped with advanced filtration and recycling systems can clean and reuse dielectric fluids, reducing waste and operational costs.
By integrating these measures, EDM Die Sinking machines can significantly reduce material waste, improve efficiency, and contribute to more sustainable manufacturing practices. These technologies and practices not only enhance operational efficiency but also align with environmental and economic goals.